Thank you very much sir such a nice document. Read the IDC report Midmarket Businesses Get ready to benefit from asset management software. SAP HANA Cockpit ensures manufacturing IT systems’ availability and optimizes computing power. SAP OEE Package Solutions Overall equipment effectiveness (OEE) measures of the true performance of manufacturing productivity by evaluating equipment availability, production performance, and … This is the time-line of a particular Equipment where U is Operating time (Uptime in Hrs), D is Repair time (Downtime in Hrs). SAP Equipment Master Record. Similarly MTBR (Mean Time Between Repairs in Hrs) = ( U1 + U2 +U3 + U4 + U5 + U6 + U7 ) / 6 = 150 . Your document always encourage me for trying new areas in Plant Maintenance. = Say 900 Hrs. Step 2 : On create equipment : Initial Screen, update the following details. Step 1 − To create a notification, navigate to Logistics → Plant Maintenance → Maintenance Processing → Notifications → Create or use T-code − IW21 Step 2− Click Create Notification and you will be prompted to select a Notification type. Thank you for the compliments. Custom reports to monitor every step involved in the maintenance cycle of an asset.The reports provide details such as Equipment Availability, Task Due List and Asset Maintenance Cost. Languages. This is a simple post on the Reliability concept. What is Reliability? Issue 1 – The work notification or work request is not written against a piece of equipment. This has a realtime data of an Equipment with performance relevant to present discussion. Would you like to participate in a short survey about the SAP Help Portal? Initially encouraged by you (I do not forget) afterwards by space itself and also the moderators. Availability is calculated as the ratio of Run Time to Planned Production Time: Availability = Run Time / Planned Production Time This document was written based on the Mac OSX Mavericks (10.10.2) operating system with Java JDK 8.. SAP Equipment Exit: Customize the business processing for the SAP Equipment Tcodes IE01 IE02. Free availability of SAP Ariba Discovery is beneficial for shippers needing timely supplies During the ongoing coronavirus, or COVID-19 pandemic, SAP, the global leader in enterprise application management software has taken measured steps to enable shippers and suppliers hustle to respond to urgent fulfillment requests. It seems to me that, in principle, Reliability and Availability are not necessarily related. Thank you sir, for such a valuable information. Thank you very much for your motivating words Patrick! Therefore, SAP EAM directly safeguards your production readiness and contributes to your company results. Once confirmed, you will … Assignments: Objects assigned to the item of equipment such as … Flight-specific data is copied automatically. But it is calculated as a function of No. https://blogs.sap.com/2014/07/21/equipment-availability-vs-reliability/. Availability takes into account all events that stop planned production long enough where it makes sense to track a reason for being down (typically several minutes). No standard Tcode is there for Availability % in SAP. Read the IDC report Midmarket Businesses Get ready to benefit from asset management software. A total period of 6 weeks has been taken for analysis. Thank you so much sir for your valuable explanation…. They might not exactly match with those mentioned in different contexts like OEE calculations etc. WHEN CREDIT IS DUE IT  MUST BE GIVEN!! I am glad this post helped you. The objective of this post is to bring clarity in understanding the two often confused terms viz, Availability and Reliability, by explaining in simple perspective for the purpose of understanding by a common maintenance man. Thank you for providing the link I shall check all your sharings!!! There are 2 blocking concepts for availability check: 1. It utilizes common sources of manufacturing data to obtain metrics that enable you to measure availability and performance of equipment and the quality of goods produced by that equipment. This means that the current data for the aircraft itself or for the components is also available in the flight at any time. Change Maintenance Order: Component Overview SAP Maintenance Order: Availability Check Menu. Lastly, let’s try to understand the practical significance of the term Reliability. During the ATP check blocking ensures that the same available quantity cannot be allocated several times when doing the ATP in parallel sessions. If a machine breaks down like case1, the finished paper will never come-out of the paper machine. The simple answer is: ‘It depends’ . … analysis. Reliability can be broadly defined as the probability that an Equipment will perform its intended functions continuously for a specified duration. Complete list of the SAP transactions sorted by transaction code. Learn how SAP Business ByDesign can help the Equipment Rental industry by, managing equipment and fleet, improve availability of equipment and tools, optimize usage and maintenance, enable tracking, shipping, and settle cost per site and consumption.. To register in advance for this webinar, please use your company email address and click the link below. We know that MTTR  (Mean Time to Repair in Hrs) =  ( D1 + D2 + D3 + D4 + D5 + D6 ) / 6 = 18 . As everybody Aware that SAP has release SAP GUI 7.40 on 8th of October 2014. To perform a thorough … A piece of equipment is a physical instance of a model. In the grid, locate or search for the equipment whose availability and uptime details you want to view using values in the desired columns, for example:. Availability is a performance criterion for repairable systems that accounts for both the reliability and maintainability properties of a component or system. As the formula indicates it will be easy to compute through Infoset Query or a simple ABAP program using table S070 (Inostructure). It calculates the availability based on outages detected by system monitoring and compares it to defined availability Service Availability Levels. Here I want to share a screen-shot ( used in one of my previous documents ) . My compliments, you achieved again to outline a rather complex topic in a well structured and understandable ( ! ) More the MTBR more is the Reliability. Service Availability Management provides availability reporting for business-critical systems, databases or services. Very Nice Document to understand MTTR and MTBR. Then comes ?the important SAP Tcodes for handing Stocks in SAP MM/SD (Material Management / Sales and Distribution ) and SAP WM ( Warehouse Management ). (Downtime in Hrs). thanks for putting so much effort in this oustanding business case description. I’m sure many followers like me, can take some inspirations from your documents and try to adapt the shown functions in their own company landscape. The SAP ME How-To-Guide for the Overall Equipment Effectiveness (OEE) Reporting feature is intended to provide sufficient information to enable the feature to be easily configured and readily utilized to m eet business needs, making use of available best practices. Motor, Machine, Oil Equipment, Pump, etc. Actual Reliability through OEE calculations are very complex. Very nice document… very helpful and self explanatory. Very well explained sir, looking for more to come from you such as WCM, fleet management, serial number use in equipment, etc. I always look forward to your documents. The solution integrates with SAP HANA in-memory technology to analyze a huge variety of asset data using machine learning algorithms. Here is the perfect document for big question "How to create the additional field on PM order". I promose to educate my co-workmen about this matter. Perform the following configuration steps for creation of equipment in SAP. An operator maintains additional information specific to an item of an equipment such as the following: We use cookies and similar technologies to give you a better experience, improve performance, analyze traffic, and to personalize content. That was a deveopment. No standard Tcode is there for Availability % in SAP. In process industries if a chain of machines run without any problem for several hours then a stage comes for the final equipment deliver the finished product. We have clearly seen that for the same amount of Equipment Availability, Equipment Reliability changes drastically. Step 3− Select any equipment/master number and a new window will be displayed to select which data of the reference equipment should be copied to the new equipment. See this picture. You can have my other contributions here: MyContent. Compare this with the 2nd line: Equipment02 has lowest Availability 99.39% but good Reliability (MTBR) around 400 Hrs. What should be ideal ratio/relationship between MTBR and MTTR for process industries, which will take care of ”conservation of spare and man hours required for breakdown maintenance.”. Active participation started from June last year, with sole idea in mind that ‘Let me return some to SCN’. IT is tasked to not only increase system availability and responsiveness, but to dramatically cut costs and do more with less. Components: Detachable objects of an item of equipment. ... transaction availability for remote sites: Application Help for Transaction Availability for Remote Sites. of Failures  = 6 (Denominator for MTTR, MTBR Calculations). You state that “A Highly Reliable Machine is Highly Available Machine too, but the converse need not be true.“. Could you explain if I’ve misunderstood the definitions? Dear Sir…..your document made the concept really simple and understandable. A Highly Reliable Machine is Highly Available Machine too, but the converse need not be true. Thank you for posting valuable information. As an integral element of the SAP ERP Business Suite the SAP EAM (former SAP PM) helps you to design your maintenance processes efficiently, thus ensuring the highest possible degree of machinery and equipment availability. Thanks for the clear explanation. In reply to Jogeswara Rao K. A total period of 6 weeks has been taken for The master equipment is used in the flight as the reference object. Unplanned outages are automatically imported from system monitoring . Thanks, Piyush. MTTR, MTBR, Failure Rate, Availability and Reliabi... MTBR (H) value is a direct measure of Reliability. of Failures  = 2 (Denominator for MTTR, MTBR Calculations). As I said if context like above is not taken into account, the more MTBR or least number of Breakdowns can be a measure for Reliability. SAP EAM provides excellent work order management functionality. Suppose here too we get the same total values like: Total Uptime  = U1 + U2 +U3  = Say 900 Hrs, Equipment Availability (%) is: Uptime / Total Time   = (900 / 1008)  * 100  =  89.2, Through other formula for Equipment Availability :  [MTBR / (MTTR + MTBR)] * 100   = (450 / 504 )*100   = 89.2. My pleasure Christophe Sturzel and thanks for appreciation. 3D View . I constantly feel your presence and resounding inspiring words towards such work, though you do not communicate through alphabets. More the MTBR more is the Reliability. Nice document, I agree with all other members , you have contributed immensely to SCN. The formulae used here in this post are in their simplest form for understanding purposes. I would think that all it takes is a long MTTR to make a highly reliable system have poor availability. of Failures per a Specified period , where this period might differ from process to process and hence the acceptability of Reliability Index‘. Availability =  [MTBR / (MTTR + MTBR)] * 100. It is defined as “a percentage measure of the degree to which machinery and equipment is in an operable and … TA&nbs, Complete List of all SAP Transaction Codes , ABAP Transaction Codes Then choose Conti… You are right in saying that Availability and Reliability not necessarily be related. After knowing these concepts, it is you to establish local relationships as per your process demands. There is, however, something I don’t understand still. It can be installed in a technical system or part of a technical system. it s very nice document to understand availability and reliability of machine. This is the time-line of a particular way. SAP equipment master record helps in keeping various details about a piece of equipment like its manufacturing details, value details, location and status details, etc. The material availability information will appear on the screen with a traffic light indicator. Use a centralised repository for equipment tracking – and gain insights into performance with analytics. Equipment Availability (%) is: UpTime / Total Time   = (900 / 1008)  * 100  =  89.2, Another formula for Equipment Availability in practice is   [MTBR / (MTTR + MTBR)] * 100   = (150 / 168 )*100   = 89.2, No. What is Reliability? of Failures?’  The answer could be ‘Yes, it is ! Then, a question might arise, that ‘Why Reliability can not be directly based on the No. I am grateful to you, for posting the biggest compliment ever. Assemble a multidisciplinary team to participate in the reliability studies. Improve productivity through established processes From behalf of all our SDN members many thanks for the same and hope the same will continue. Thanks sir for sharing such valuable documents. Thanks Muhammed Ali Asim, for your review. The functional location describes a physical location and function within the facility. I feel honored to receive such appreciation. Really good document explained complex thing in simple and easy to understand manner .Please give Tc code where we can see availability percentage. Use a centralized repository for equipment tracking – and gain insights into performance with analytics. It starts with how to check Material Stock. The Equipment03 in Year 1314 has Availability of the order 99.58% but lowest Reliability (MTBR) of 95.57 Hrs. Repeating the same thing, a highly Available machine need not be always Reliable, because the Reliability has got dependence on the Production Process. ... asset availability, and lower maintenance costs. Another good document, thanks for sharing Sir…, Thank you hitendra for your encouraging words, Clearly I am running out of words to appreciate your efforts in clarifying the doubts and the amount of time you are spending for the same. Very glad to know that the content is useful to you. SAP recommends to set this setting here in transaction OVZ2. SAP-PM is comprised of functional locations and equipment. SAP stock Overview covers all related subjects for SAP Materiel Stock in MM. The business object “Equipment” is an individual, physical object that is to be maintained independently. = Say 108 Hrs. Thank you Mr Jogesswara Rao. For resource availability, the bundle's services interface with SAP Human Capital Management (SAP HCM) and SAP Asset Management. Step 1− To create a master record for a piece of equipment, navigate to Logistics → Plant Maintenance → Management of Technical Objects → Equipment → Create Step 2− To refer any other material/equipment, you can select under Reference option. This post will detail the different option to enhance SAP Equipment creation and … SAP equipment master records are maintained at the client level in SAP and hence equipment numbers are valid at the whole corporate level. But when you find time to do so, I am really glad. Here is a brief overview of how PM is integrated with other SAP modules: MM (Materials management): Integrated with PM module, will be useful in equipment spares management, spares planning, spare reservation, purchase request generation, equipment external servicing, refurbishment process during Equipment maintenance, and for report generation. Total Downtime = D1 + D2 + D3 + D4 + D5 + D6. We have seen the Availability, Now let’s see the Reliability. Select the notification type as M2 − Malfunction report As the system is to be configured for internal notification, there is no need to ente… Let’s try to understand through this picture. Through other formula for Equipment Availability : [MTBR / (MTTR + MTBR)] * 100 = (450 / 504 )*100 = 89.2 We have seen the Availability, Now let’s see the Reliability. You can display master equipment in … Here I want to share a screen-shot ( used in. Step 1: Execute t-code “IE01” in command field from SAP easy access screen.. With SAP OEE (Overall Equipment Effectiveness), operators of production and manufacturing systems have an instrument available to them that can help to measure and evaluate the availability and performance of technical facilities, as well as the quality rates achieved. In descrete manufacturing there might not be big difference, but in  process industries where machines need to perform without fail for sometime to get the product delivered  has got a big dependency. Thanks for the info. Thank you very much sir for providing such a valuable document. Mr Rao, the document is well articulated and cogent, thanks for sharing. Equipment where U is Operating time (Uptime in Hrs), D is Repair time Greetings. SAP PM SAP Equipment Exit, BTE and BADI for SAP Tcodes IE01/IE02 . 1.0 SP05 . Let first define what Equipment in SAP. What a SAP Equipment in SAP PM ? Reliability can be broadly defined as the probability that an Equipment will perform its intended functions continuously for a specified duration. To check material availability, follow this menu path while the order is opened in the change mode: Order > Functions > Availability > Availability list. So our Equipment in Case2  is more reliable. Plant Maintenance 360 provides extensive KPI custom reports on Equipment Availability, Equipment Health, Failure Frequency, Preventive Maintenance Compliance (PMC) and Real-Time metrics on MTTR, MTBR, MTBF, MTBM, MTTF. Step 3− Click to get the dropdown list and select the field. No. Each functional location has one or many pieces of physical equipment that serves that function. Equipment life cycle management services save you time Market and industry trends increasingly impact the way companies approach their data center equipment life cycle management. Consult the Equipment view data dictionary for details of the default column filters applied to the selected view.. it helped me a lot. You are directly/ indirectly a role model to me. MTBR (H) value is a direct measure of Reliability. It is an awesome explanation of reliability and Equipment Availability. The solution allows work order creation and helps users view and allocate resources filtered by equipment availability. Hard block: in transaction OVZ1 set the indicator ’Block’ (TMVFP-VFPSP). Total Uptime  = U1 + U2 +U3 + U4 + U5 + U6 + U7. We have clearly seen that for the same amount of Equipment Availability, Equipment Reliability changes drastically. Attributes: Properties of the item of equipment. Configuration steps. Often paper industry is quoted  as an example. In SAP Asset Intelligence Network, an item of equipment comprises of the following information:. More Benefits . Hope members will be benefited by this post . 1.0 SP05 English. 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